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Automation, control architecture design and SCADA implementation for the Utilities of a new pharmaceutical production plant

  • Sector:
    Pharmaceutical
  • Line of activity:
    Engineering Solutions, GMP
  • Technologies:
    PLC, SCADA, GMP Validations
  • Client:
    Confidential
  • Description:
    o Design of the control architecture with 2 Siemens S7-1500 PLCs (GMP and non-GMP), decentralised periphery ET200SP and G120 drives, Profinet.
    o Design of the SCADA architecture with 2 pairs of redundant servers (GMP and non-GMP) and 3 clients.
    o Control of all the elements of the 14 systems (GMP and Non GMP) with integration of the elements by means of Profinet, Modbus TCP, Modbus RTU or BACnet protocols.
    o Design, construction and installation of 10 electrical panels.
    o Supply and wiring of instrumentation.
    o Field wiring of instrumentation and elements supplied by industrialists of all the systems integrated in the control.
    o Definition of Functional Specifications and Programming of the control system (PLCs) for the operation of the Utilities. – DS documents: FS, HDS, SDS, IOList…
    o Interlocution with Industrial Suppliers of Utilities Equipment for the correct execution of the project.
    o CSV (Computerized System Validation): GMP validation. Protocol drafting and execution – At SYSPRO: FAT tests – At the plant: IQ, OQ and PQ.
  • Nº of I/Os:
    2000
  • Benefits provided to the client:
    Automation of the new pharmaceutical plant, with a scalable and maintainable control system.

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