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New pharmaceutical plant control system (fill and finish)

  • Sector:
    Biotech
  • Line of activity:
    GMP
  • Technologies:
    DCS
  • Client:
    Confidential
  • Description:
    This is the complete automation of a pharmaceutical plant with 3 sterile filling lines in which Syspro is responsible for the following:
    o Functional analysis of the entire installation.
    o Definition and programming of the control system library to be used: Emerson DeltaV.
    o Installation and maintenance of the development and production control systems, mounting all the DeltaV virtual machines on the Nutanix hardware.
    o Programming and integration in the control system of the whole plant with the following modes:
    – Complete control: all equipment control logic is in DeltaV. For example, Clean Utilities distribution (WFI, RO, Clean Steam…).
    – Remote control: the sequences and control logic of the equipment is in another controller and the system is controlled from DeltaV. For example, chillers.
    – Monitoring: DeltaV collects data and sends information to the equipment, but all the control resides in the equipment itself. For example, filling lines.
    o Integration of DeltaV with other platforms such as AVEVA PI and MODA.
    o Documentation of the control system.
    o Qualification of the control system (FAT/SAT).
    o System commissioning.
    o CQV support.
  • Nº of I/Os:
    12000
  • Benefits provided to the client:
    The customer receives the collaboration of our technical team to develop a tailor-made control system under GMP standards and achieving a flexible service adapted to the demanding requirements of planning and variable scopes.

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Madrid

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